Printing Knowledge
Printing Knowledge

Packaging Gravure Presses

Gravure presses for packaging and product applications are categorized into two primary groups based on substrate weight: light weight and heavy weight. Light weight substrates typically include flexible packaging, gift wraps, paper and foil labels, and decorative films. Heavy weight substrates encompass folding cartons, floor coverings, vinyl sheet shower curtains, place mats, and outdoor furniture. Substrate weight ranges overlap in the mid-range, allowing a single press to handle a diverse array of products and materials.

These presses frequently integrate in-line finishing operations to streamline production. Common processes include:

  • Die cutting
  • Creasing
  • Coating
  • Laminating
  • Sheeting
  • Rewinding
  • Punching/perforating
  • Slitting
  • Trimming
  • Stripping
  • Embossing

Primary applications for gravure package printing are folding cartons, flexible packaging, labels, and wraps. Each application imposes specific demands on the gravure press and requires distinct in-line finishing capabilities.

Figure 4-3 illustrates a five-color gravure press designed for wallcovering, decorative laminates, and floor covering, printing on an eight-foot-wide web.

Five-color gravure press for wallcovering, decorative laminates and floor covering, printing on an eight-foot-wide web

Emphasis on sustainable practices and automation drives process optimization. The technology remains a robust solution for long-run, high-quality packaging applications, balancing its traditional strengths with evolving market requirements.